MCQ on Pharmaceutical technology and manufacturing processes

🟢 Easy Level (1–20)

  1. The process of reducing particle size using mechanical methods is called:
    a) Extraction
    b) Comminution ✔️
    c) Mixing
    d) Filtration
    Explanation: Comminution involves breaking down large particles into smaller ones.
  2. Which equipment is used for tablet compression?
    a) Homogenizer
    b) Tablet press ✔️
    c) Capsule filling machine
    d) Sinterer
    Explanation: Tablet press machines compress powders into tablets.
  3. Which of the following is a mixing device?
    a) Ribbon blender ✔️
    b) Spray dryer
    c) Fluidized bed dryer
    d) Rotary granulator
    Explanation: Ribbon blenders are commonly used for dry powder mixing.
  4. The term “granulation” refers to:
    a) Capsule filling
    b) Formation of granules ✔️
    c) Milling
    d) Extraction
    Explanation: Granulation improves flow and compressibility of powders.
  5. Which type of tablet has two or more layers?
    a) Sublingual tablet
    b) Bilayer tablet ✔️
    c) Sugar-coated tablet
    d) Chewable tablet
    Explanation: Bilayer tablets contain different formulations in separate layers.
  6. What is the purpose of coating a tablet?
    a) Increase bitterness
    b) Improve appearance and control release ✔️
    c) Increase weight
    d) Slow manufacturing
    Explanation: Coating enhances appearance, taste masking, and modifies release.
  7. Which of the following is a dry granulation method?
    a) Wet granulation
    b) Slugging ✔️
    c) Spray drying
    d) Fluidized bed drying
    Explanation: Slugging is a dry granulation method using large compacts.
  8. The term GMP stands for:
    a) General Manufacturing Practice
    b) Good Manufacturing Practice ✔️
    c) Gross Market Production
    d) Government Medical Protocol
    Explanation: GMP ensures consistent quality in pharmaceutical production.
  9. What is used for sterilization by heat?
    a) Laminar hood
    b) Autoclave ✔️
    c) pH meter
    d) UV lamp
    Explanation: Autoclaves use steam under pressure for sterilization.
  10. The term “aseptic” means:
    a) Without vacuum
    b) With preservatives
    c) Free from contamination ✔️
    d) Alcohol-based
    Explanation: Aseptic techniques prevent microbial contamination.
  11. The method used for drying heat-sensitive materials is:
    a) Hot air oven
    b) Tray dryer
    c) Freeze drying ✔️
    d) Fluidized bed
    Explanation: Freeze drying removes water at low temperatures by sublimation.
  12. Which of the following improves tablet disintegration?
    a) Superdisintegrants ✔️
    b) Binders
    c) Lubricants
    d) Glidants
    Explanation: Superdisintegrants rapidly break the tablet in the GI tract.
  13. What type of capsule has two parts?
    a) Hard gelatin capsule ✔️
    b) Softgel
    c) Caplet
    d) Tablet
    Explanation: Hard gelatin capsules consist of a body and a cap.
  14. Which is used to enhance powder flowability?
    a) Binder
    b) Disintegrant
    c) Lubricant
    d) Glidant ✔️
    Explanation: Glidants reduce inter-particle friction and improve flow.
  15. Which dosage form is manufactured using rotary die process?
    a) Hard capsules
    b) Soft gelatin capsules ✔️
    c) Tablets
    d) Suppositories
    Explanation: Softgel capsules are produced by rotary die encapsulation.
  16. What does IQ in validation stand for?
    a) Internal Qualification
    b) Installation Qualification ✔️
    c) Immediate Quality
    d) Inert Quality
    Explanation: IQ ensures correct installation of equipment.
  17. Which component acts as a tablet binder?
    a) Talc
    b) Starch ✔️
    c) Magnesium stearate
    d) Aerosil
    Explanation: Starch can act as a binder to hold ingredients together.
  18. Which process involves separation based on particle size?
    a) Extraction
    b) Sieving ✔️
    c) Compression
    d) Coating
    Explanation: Sieving separates particles into uniform size ranges.
  19. What is used for sterilizing heat-labile solutions?
    a) Hot air oven
    b) Membrane filtration ✔️
    c) Autoclave
    d) Incinerator
    Explanation: Filtration sterilizes solutions that cannot withstand heat.
  20. Which instrument measures hardness of tablets?
    a) Monsanto tester ✔️
    b) Brookfield viscometer
    c) UV Spectrophotometer
    d) IR Spectrometer
    Explanation: Tablet hardness testers evaluate mechanical strength.

🟡 Moderate Level (21–40)

  1. What is the primary purpose of granulation in tablet formulation?
    a) Improve flow and compressibility ✔️
    b) Increase bitterness
    c) Reduce drying time
    d) Change color
    Explanation: Granules flow better and compress into strong tablets.
  2. In which process is drug converted into vapor and then condensed?
    a) Filtration
    b) Evaporation
    c) Distillation ✔️
    d) Adsorption
    Explanation: Distillation purifies liquids based on volatility.
  3. What does DQ stand for in equipment qualification?
    a) Drug Quality
    b) Design Qualification ✔️
    c) Delivery Quotient
    d) Density Quotient
    Explanation: DQ ensures the design meets user requirements.
  4. Which excipient prevents sticking to tablet punches?
    a) Binder
    b) Glidant
    c) Lubricant ✔️
    d) Disintegrant
    Explanation: Lubricants reduce friction between the tablet and equipment.
  5. What is the function of a homogenizer in emulsions?
    a) Drying
    b) Reduce droplet size ✔️
    c) Freeze
    d) Boil
    Explanation: Homogenizers ensure uniform particle or droplet dispersion.
  6. Compression force in tablets affects:
    a) Hardness and disintegration ✔️
    b) pH only
    c) Viscosity only
    d) Lubrication only
    Explanation: Force impacts tablet density and breakdown time.
  7. Co-milling refers to:
    a) Milling with sugar
    b) Milling of drug and excipient together ✔️
    c) Milling post drying
    d) Milling before wetting
    Explanation: Co-milling enhances homogeneity and flow.
  8. What is used for semi-solid formulation mixing?
    a) Ribbon blender
    b) Planetary mixer ✔️
    c) Homogenizer
    d) Ball mill
    Explanation: Planetary mixers are suitable for ointments and creams.
  9. What is lyophilization another name for?
    a) Oven drying
    b) Freeze drying ✔️
    c) Spray drying
    d) Vacuum distillation
    Explanation: Lyophilization removes water at low temperatures.
  10. The ratio of tablet thickness to diameter is called:
    a) Hardness ratio
    b) Compression ratio ✔️
    c) Moisture ratio
    d) Granule ratio
    Explanation: Used to monitor uniformity in tablet production.
  11. What is used to evaluate flow properties of powder?
    a) Melting point
    b) Angle of repose ✔️
    c) pH
    d) Absorbance
    Explanation: Angle of repose gives an estimate of powder flow.
  12. Critical process parameters (CPPs) are identified during:
    a) Warehouse validation
    b) Process validation ✔️
    c) Facility maintenance
    d) SOP writing
    Explanation: CPPs are essential to control during manufacturing.
  13. Which is a unit operation in tablet manufacturing?
    a) Packaging
    b) Labeling
    c) Compression ✔️
    d) Marketing
    Explanation: Compression is a critical step in making tablets.
  14. Wet granulation typically uses:
    a) Water only
    b) Talc
    c) Binders in solution ✔️
    d) Ethanol as lubricant
    Explanation: Binders are added to powders to form granules.
  15. Validation ensures:
    a) Higher costs
    b) Legal compliance
    c) Process reproducibility ✔️
    d) Product advertisement
    Explanation: Validation confirms a process produces consistent results.
  16. The purpose of vacuum drying is to:
    a) Add moisture
    b) Remove moisture at low temperature ✔️
    c) Increase pressure
    d) Freeze product
    Explanation: Reduces boiling point of water, protecting heat-sensitive drugs.
  17. Roller compaction is a part of:
    a) Dry granulation ✔️
    b) Wet granulation
    c) Lyophilization
    d) Spray drying
    Explanation: Roller compaction densifies powder without liquid.
  18. Laminar airflow hoods provide:
    a) Heat
    b) Sterile airflow ✔️
    c) Moisture
    d) Gas
    Explanation: Used in aseptic processing to protect product from contamination.
  19. Tablets that resist stomach acid are:
    a) Sugar-coated
    b) Enteric-coated ✔️
    c) Sublingual
    d) Film-coated
    Explanation: Enteric coating dissolves only in the intestine.
  20. Spray drying involves:
    a) Wet granulation
    b) Atomizing solution into a hot chamber ✔️
    c) Lyophilization
    d) Milling
    Explanation: Used to convert solutions into dry powders rapidly.

🔴 Hard Level (41–50)

  1. Hot melt extrusion is used for:
    a) Solid dispersion formulation ✔️
    b) Capsule sealing
    c) Lyophilization
    d) Distillation
    Explanation: It produces solid dispersions to enhance bioavailability.
  2. Real-time release testing (RTRT) replaces:
    a) Product recall
    b) End-product testing ✔️
    c) Visual inspection
    d) Validation
    Explanation: RTRT ensures quality by monitoring parameters during production.
  3. A sieve number 60 indicates:
    a) 60 mm pores
    b) 60 openings per inch ✔️
    c) 60 minutes use
    d) 60 grams retention
    Explanation: Indicates fineness of particles passing through the mesh.
  4. Process Analytical Technology (PAT) focuses on:
    a) Product labeling
    b) Real-time process control ✔️
    c) Marketing
    d) SOP creation
    Explanation: PAT tools monitor and control manufacturing in real-time.
  5. A common disintegrant used in fast disintegrating tablets is:
    a) PEG
    b) Crospovidone ✔️
    c) Talc
    d) Lactose
    Explanation: Crospovidone swells rapidly to aid tablet breakup.
  6. Effervescent tablets contain:
    a) Acid and carbonate ✔️
    b) Sugar
    c) Lubricant
    d) Water
    Explanation: They produce CO₂ in contact with water, aiding dissolution.
  7. Process validation stage 3 focuses on:
    a) Equipment installation
    b) Protocol writing
    c) Continued process verification ✔️
    d) Raw material testing
    Explanation: Ensures ongoing control in commercial manufacturing.
  8. Which coating technique is solvent-free?
    a) Compression coating ✔️
    b) Film coating
    c) Sugar coating
    d) Aqueous coating
    Explanation: Compression coating involves direct layering without solvents.
  9. Which technology enhances poorly soluble drug absorption?
    a) Lyophilization
    b) Nanoparticle formulation ✔️
    c) Sintering
    d) UV coating
    Explanation: Nanoparticles improve dissolution and bioavailability.
  10. A validation protocol includes:
    a) Only results
    b) Only signatures
    c) Objectives, methodology, acceptance criteria ✔️
    d) Artwork
    Explanation: Validation protocols define scope, tests, and outcomes.